Difference between revisions of "Service Bulletins"
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(add Bull #130 fuel bleeding (found loose in boat)) |
(tweaked words, ponder if SOME Bulls applicable?) |
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| − | + | The Service Bulletins listed below are those that may be important | |
| + | to Nevermore maintenance and operation. | ||
| + | The first set are in the engine Tech Manual; we may just list the | ||
| + | "important" ones, but now (Oct07) are erring on the side of listing | ||
| + | too many. They seem to have been selected for inclusion in the | ||
| + | tech manual because they refer to the W50 engine, while we know that | ||
| + | all bulletins are identified in ONE sequence of numbers for all | ||
| + | engine models. | ||
| − | + | The second set (only one bulletin, #130) was found in Nevermore's | |
| + | papers, and appears to be important. | ||
| − | + | The third set is a selection from a list of all bulletins starting | |
| − | + | with Bulletins #20 and #49, then appearing somewhat more complete | |
| + | starting with #101. No rationale for skipping some, including the | ||
| + | "important" (#130) one found in Nevermore's papers, can be deduced. | ||
| − | SB# Service Bulletin Date | + | |
| + | ::'''in''' '''''Technical Manual Westerbeke 50 Marine Diesel Engine''''' | ||
| + | :: Pub #23156, Ed. One, June 1978 | ||
| + | <pre> | ||
| + | SB# Service Bulletin Date page | ||
| + | --- ---------------------------------------------------- -------- ------ | ||
020 Svc.Bull. #20: Oil Pressure Sensing __/__/__ p:V.2 | 020 Svc.Bull. #20: Oil Pressure Sensing __/__/__ p:V.2 | ||
| Line 53: | Line 68: | ||
admonitions about what NOT to do | admonitions about what NOT to do | ||
| − | 094 Svc.Bull #94: | + | 094 Svc.Bull #94: Fuel Pressure Switch Installation 09/09/76 p.V.15 |
Thom remembers this as discussing how to ADD switches | Thom remembers this as discussing how to ADD switches | ||
and locate them if more switching is required; | and locate them if more switching is required; | ||
| Line 60: | Line 75: | ||
the "keyless" ignition Nevermore has | the "keyless" ignition Nevermore has | ||
| + | </pre> | ||
| − | + | '''in loose form among papers MIT received with Nevermore Aug07''' | |
| − | + | <pre> | |
| + | SB# Service Bulletin Date | ||
| + | --- ---------------------------------------------------- -------- | ||
130 Svc.Bull #130: On Engine Fuel System - Bleed Procedure 12/08/83 | 130 Svc.Bull #130: On Engine Fuel System - Bleed Procedure 12/08/83 | ||
Westerbeke W50 P/N 33547 | Westerbeke W50 P/N 33547 | ||
| Line 72: | Line 90: | ||
Note that this Svc.Bull. did NOT appear on the web list below. | Note that this Svc.Bull. did NOT appear on the web list below. | ||
| + | </pre> | ||
| − | |||
| − | Service Bulletins (Numeric) report from web | + | '''Service Bulletins (Numeric) report from [[http://www.westerbeke.com/technical/service_bulletins.cfm | Westerbeke web]]''' |
| − | + | <pre> | |
| − | SB# Service Bulletin Date | + | SB# Service Bulletin Date |
| + | --- ---------------------------------------------------- -------- | ||
104 Service Bulletin #104: S.W. Pump Pulley Set Screw | 104 Service Bulletin #104: S.W. Pump Pulley Set Screw | ||
| − | - Westerbeke 30 & 50 | + | - Westerbeke 30 & 50 01/22/80 |
make sure waterpump pully set screw #11357 must be tight! | make sure waterpump pully set screw #11357 must be tight! | ||
| − | |||
107 Service Bulletin #107: Thermostats | 107 Service Bulletin #107: Thermostats | ||
| − | - All Models | + | - All Models 05/01/80 |
>=May 1980, bypass hole allows some water circulate | >=May 1980, bypass hole allows some water circulate | ||
during warmup; this flow is mandatory, so use genuine | during warmup; this flow is mandatory, so use genuine | ||
| Line 91: | Line 109: | ||
114 Service Bulletin #114: Water Heater Installation | 114 Service Bulletin #114: Water Heater Installation | ||
| − | - All Marine Engines | + | - All Marine Engines 05/06/82 |
use of Westerbeke FLOWCONTROLLER in hot-water circuit | use of Westerbeke FLOWCONTROLLER in hot-water circuit | ||
to allow suffient flow for users, but also good circulation | to allow suffient flow for users, but also good circulation | ||
| Line 101: | Line 119: | ||
121 Service Bulletin #121: Shift Cover Sealing | 121 Service Bulletin #121: Shift Cover Sealing | ||
| − | - All Marine Propulsion Engines | + | - All Marine Propulsion Engines 03/18/83 |
| − | + | - for HBW xmissions, like type that Nevermore has | |
| − | + | the moral for us is that we shouldn't mess with this cover! | |
| − | + | however, our xmission was probably made BEFORE this change? | |
Shift cover put on now (>= 03/18/83) with orange loctite, | Shift cover put on now (>= 03/18/83) with orange loctite, | ||
replacing use of gasket #22207; warranty broken if this | replacing use of gasket #22207; warranty broken if this | ||
cover is removed..." | cover is removed..." | ||
| − | |||
125 Service Bulletin #125: Oil Pressure Switches | 125 Service Bulletin #125: Oil Pressure Switches | ||
| − | - All Models | + | - All Models 08/14/83 |
TODO: check whether we have hex shaped case with | TODO: check whether we have hex shaped case with | ||
indented corners, need special wrench socket | indented corners, need special wrench socket | ||
132 Service Bulletin #132: Manufacturing Date Code | 132 Service Bulletin #132: Manufacturing Date Code | ||
| − | - All Models | + | - All Models 11/08/83 |
| − | + | SUPERCEDED BY Svc.Bull. #242 | |
136 Service Bulletin #136: Shift Lever | 136 Service Bulletin #136: Shift Lever | ||
| − | - All HBW Transmissions | + | - All HBW Transmissions 02/09/84 |
Thom thinks this is applicable to Nevermore | Thom thinks this is applicable to Nevermore | ||
this is for HBW (Short Profile Sailing Gears) | this is for HBW (Short Profile Sailing Gears) | ||
148 Service Bulletin #148: Tachometer | 148 Service Bulletin #148: Tachometer | ||
| − | - All Propulsion Engines | + | - All Propulsion Engines 01/23/85 |
probably pertains to Nevermore | probably pertains to Nevermore | ||
TODO: check part-number of H'more's tach to 11917 here | TODO: check part-number of H'more's tach to 11917 here | ||
153 Service Bulletin #153: Fuel Pick-Up Screens | 153 Service Bulletin #153: Fuel Pick-Up Screens | ||
| − | - All Models | + | - All Models 04/13/85 |
don't know if we have a screen | don't know if we have a screen | ||
162 Service Bulletin #162: Exhaust Elbows | 162 Service Bulletin #162: Exhaust Elbows | ||
| − | - All Models | + | - All Models 02/28/86 |
don't know if we HAVE "locally fabricated exhaust elbow" | don't know if we HAVE "locally fabricated exhaust elbow" | ||
239 Service Bulletin #239: Transmission Lubricant Change | 239 Service Bulletin #239: Transmission Lubricant Change | ||
| − | - All PRM80 and PRM 120 Transmissions | + | - All PRM80 and PRM 120 Transmissions 10/27/03 |
NOT Nevermore we think change from hvy oil -> ATF (Dexron III) | NOT Nevermore we think change from hvy oil -> ATF (Dexron III) | ||
| + | TODO: put ref here how ThomS KNOWS our xmission uses Dexron anyway) | ||
242 Service Bulletin #242: Manufacture Date Code | 242 Service Bulletin #242: Manufacture Date Code | ||
| − | - All Models | + | - All Models 08/20/04 |
| − | + | SUPERCEDES Svc.Bull. #132 dated 11/08/83 | |
| − | + | TODO: compute date based on Nevermore's engine number | |
| + | BUT:: maybe we SHOULD use Svc Bull. #132, since our engine | ||
| + | was manufactured before that Bull's issue date | ||
| + | (or wasn't there info in pubs that came to us with Nevermore | ||
| + | of how to determine manufacture date?) | ||
</pre> | </pre> | ||
Latest revision as of 19:56, 20 January 2008
The Service Bulletins listed below are those that may be important to Nevermore maintenance and operation.
The first set are in the engine Tech Manual; we may just list the "important" ones, but now (Oct07) are erring on the side of listing too many. They seem to have been selected for inclusion in the tech manual because they refer to the W50 engine, while we know that all bulletins are identified in ONE sequence of numbers for all engine models.
The second set (only one bulletin, #130) was found in Nevermore's papers, and appears to be important.
The third set is a selection from a list of all bulletins starting with Bulletins #20 and #49, then appearing somewhat more complete starting with #101. No rationale for skipping some, including the "important" (#130) one found in Nevermore's papers, can be deduced.
- in Technical Manual Westerbeke 50 Marine Diesel Engine
- Pub #23156, Ed. One, June 1978
SB# Service Bulletin Date page
--- ---------------------------------------------------- -------- ------
020 Svc.Bull. #20: Oil Pressure Sensing __/__/__ p:V.2
don't remember what this is actually about
TODO: look it up
069 Svc.Bull. #69: Exhaust System _____ failures? __/__/__ p:V.3
TODO: what's this about
072 Svc.Bull. #72: Gauges -vs- Senders non-Interchangeability __/__/__ p:V.4
4 different manufacturer sources for instruments gauges
require matching senders; outlines of the different
gauges are given
076 Svc.Bull #76: Bleeding Hydraulically Governed Fuel
Inj Pump (if fitted) 08/27/75 p:V.5
special procedure for anti-stall device to hold the
locknut in position when opening bleed screw for this unit,
because the locknut setting determines the adjustment
of the anti-stall feature; losing that adjustment
may not let engine start, even after bleeding.
081 Svc Bull #81: Muffler (don't remember subject) __/__/__ p:V.7
TODO: look up why we remember this?
082 Svc Bull #82: Battery Recommendations __/__/__ p.V.9
084 Svc.Bull #84: Heat Exchanger Rubber End Cap Positioning 09/04/75 p:V.__
reassembling heat exchanger requires a particular
alignment of end cap on the exchanger body
087 Svc.Bull #87: Alternator Output Splitter 09/18/75 p:V.__
optional splitter discussed; might require rewiring
where charging voltage is taken from the alternator
(from regulator output rather than "generator" screw)
Note: We don't think Nevermore has this optional device (Sep07)
but it IS included in engine 12-v electrical diagrams.
2-way splitter P/N 20654, alternator max 120-amp,
will give charging voltage approx 0.8-V less than usual.
092 Svc.Bull #92: Troubleshooting W.T. and O.P. Gauges __/__/__ p:V.__
gives some step-by-step tests, and a couple
admonitions about what NOT to do
094 Svc.Bull #94: Fuel Pressure Switch Installation 09/09/76 p.V.15
Thom remembers this as discussing how to ADD switches
and locate them if more switching is required;
also remembers this is where we got insight into
the one switch we do have, and the implementation of
the "keyless" ignition Nevermore has
in loose form among papers MIT received with Nevermore Aug07
SB# Service Bulletin Date --- ---------------------------------------------------- -------- 130 Svc.Bull #130: On Engine Fuel System - Bleed Procedure 12/08/83 Westerbeke W50 P/N 33547 gives steps for bleeding the fuel system, "after air has been bled from that portion of the fuel system between the fuel tank and engine...", picking up with purging air from the secondary filter. Then it gives steps for starting the engine. Note that this Svc.Bull. did NOT appear on the web list below.
Service Bulletins (Numeric) report from [| Westerbeke web]
SB# Service Bulletin Date
--- ---------------------------------------------------- --------
104 Service Bulletin #104: S.W. Pump Pulley Set Screw
- Westerbeke 30 & 50 01/22/80
make sure waterpump pully set screw #11357 must be tight!
107 Service Bulletin #107: Thermostats
- All Models 05/01/80
>=May 1980, bypass hole allows some water circulate
during warmup; this flow is mandatory, so use genuine
Westerbeke thermostats
114 Service Bulletin #114: Water Heater Installation
- All Marine Engines 05/06/82
use of Westerbeke FLOWCONTROLLER in hot-water circuit
to allow suffient flow for users, but also good circulation
for engine. Also lots of considerations of not having
trapped air (use continuous slope from WH to engine, or
install bleed petcock; avoid loops in tubing trapping air.
Also: FLOWCONTROL kits available to retrofit late 1980-82
W. engines; different for manifold on left or right side.
121 Service Bulletin #121: Shift Cover Sealing
- All Marine Propulsion Engines 03/18/83
- for HBW xmissions, like type that Nevermore has
the moral for us is that we shouldn't mess with this cover!
however, our xmission was probably made BEFORE this change?
Shift cover put on now (>= 03/18/83) with orange loctite,
replacing use of gasket #22207; warranty broken if this
cover is removed..."
125 Service Bulletin #125: Oil Pressure Switches
- All Models 08/14/83
TODO: check whether we have hex shaped case with
indented corners, need special wrench socket
132 Service Bulletin #132: Manufacturing Date Code
- All Models 11/08/83
SUPERCEDED BY Svc.Bull. #242
136 Service Bulletin #136: Shift Lever
- All HBW Transmissions 02/09/84
Thom thinks this is applicable to Nevermore
this is for HBW (Short Profile Sailing Gears)
148 Service Bulletin #148: Tachometer
- All Propulsion Engines 01/23/85
probably pertains to Nevermore
TODO: check part-number of H'more's tach to 11917 here
153 Service Bulletin #153: Fuel Pick-Up Screens
- All Models 04/13/85
don't know if we have a screen
162 Service Bulletin #162: Exhaust Elbows
- All Models 02/28/86
don't know if we HAVE "locally fabricated exhaust elbow"
239 Service Bulletin #239: Transmission Lubricant Change
- All PRM80 and PRM 120 Transmissions 10/27/03
NOT Nevermore we think change from hvy oil -> ATF (Dexron III)
TODO: put ref here how ThomS KNOWS our xmission uses Dexron anyway)
242 Service Bulletin #242: Manufacture Date Code
- All Models 08/20/04
SUPERCEDES Svc.Bull. #132 dated 11/08/83
TODO: compute date based on Nevermore's engine number
BUT:: maybe we SHOULD use Svc Bull. #132, since our engine
was manufactured before that Bull's issue date
(or wasn't there info in pubs that came to us with Nevermore
of how to determine manufacture date?)
